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DN300 Full Vertical Hydraulic Axial Press Valve Test Bench
  • DN300 Full Vertical Hydraulic Axial Press Valve Test BenchDN300 Full Vertical Hydraulic Axial Press Valve Test Bench

DN300 Full Vertical Hydraulic Axial Press Valve Test Bench

Yufeng Machinery is a professional industrial valve testing equipment manufacturer and custom supplier based in China's Pumps and Valves Capital, with years of experience in R&D and mass production of hydraulic valve test rigs. Our DN300 Full Vertical Hydraulic Axial Press Valve Test Bench stands out as a high-performance multi-connection testing solution, supporting OEM/ODM parameter customization, small trial orders and bulk project procurement, with factory-direct pricing and stable delivery capacity for global valve manufacturers, engineering contractors and testing institutions.

The DN300 Full Vertical Hydraulic Axial Press Valve Test Bench is specially engineered for shell strength and sealing performance testing of gate valves, ball valves, globe valves, check valves and strainers with flange, welded or threaded connections, and serves as core quality control equipment for valve factory outgoing inspection.


Dual clamping system for 3 connection types: Top Φ150mm thrust cylinder directly drives the sealing disc to realize axial end-face sealing, matched with 3 sets of bottom jaw clamping mechanisms. It is compatible with flanged, welded and threaded valves without replacing tooling, covering over 90% of common industrial valve specifications.


Visual end-face O-ring sealing: Adopts open end-face O-ring sealing structure for flanged valves. Leakage positions are clearly visible during the pressure holding process, helping inspectors quickly locate sealing defects and improve quality inspection efficiency by more than 30%.

DN300 Full Vertical Hydraulic Axial Press Valve Test BenchDN300 Full Vertical Hydraulic Axial Press Valve Test BenchDN300 Full Vertical Hydraulic Axial Press Valve Test Bench


DN300 Full Vertical Hydraulic Axial Press Valve Test BenchDN300 Full Vertical Hydraulic Axial Press Valve Test BenchDN300 Full Vertical Hydraulic Axial Press Valve Test Bench


Dual media full-range inspection: Supports high-pressure clean water for hydrostatic strength test and 4-7bar low-pressure gas for air tightness test. One machine completes 1.5 nominal pressure shell test, 1.1 nominal pressure high-pressure seal test and low-pressure air seal test, fully compliant with API 598 and GB/T 13927 international standards.

Integrated vertical compact structure: All-in-one machine design with independent centralized control cabinet, small floor area, 50 tons stable vertical clamping force, no displacement under high pressure. Built-in circulating water tank with rust inhibitor is suitable for long-term continuous operation in production workshops.


This vertical axial pressure hydraulic valve test bench has passed API, GB, ISO and CE certifications, and is fully compatible with GOST standard valve testing for Russian and Central Asian markets. If you are looking for a reliable multi-functional valve pressure testing equipment for your production line, or need custom configuration for special valve models, contact us to get the full technical datasheet and exclusive factory quotation within 24 hours.


Product Core Highlights

3-in-1 connection compatibility: One machine adapts to flange, welded and threaded valves, eliminating the need to purchase multiple dedicated testing equipment and reducing one-time equipment investment cost.


Open visual leak detection: End-face open sealing design, leakage points are visible at a glance, no need for disassembly and re-inspection, greatly shortening the defective product screening cycle.


Axial direct pressure technology: Top hydraulic cylinder directly drives axial sealing, uniform force on the valve end face, no eccentric wear of the sealing disc, and the service life of wearing parts is 40% longer than that of ordinary side-clamping models.


Overpressure automatic protection: When the test pressure reaches the set value, the pressurization system stops automatically, which prevents overpressure damage to the tested valve and ensures safe on-site operation.


Built-in circulating water system: Integrated water tank with rust inhibitor added, which avoids rust of valves and pipelines, water-saving and environmental protection, suitable for 24-hour continuous batch testing.


Core Technical Advantages

The DN300 Full Vertical Hydraulic Axial Press Valve Test Bench adopts Top thrust + bottom claw dual clamping linkage technology. The unique dual clamping linkage structure can be switched freely according to the valve connection form. For flanged valves, the bottom claw clamps and the top presses for sealing; for welded and threaded valves, the top sealing disc is directly pressed for testing, with strong adaptability and no need for additional tooling.


High-precision graded pressure control system: Equipped with 8 groups of high-precision pressure gauges and independent pressure regulating valves for water and gas circuits, the pressure control accuracy reaches ±1.5 grade, and the pressure holding stability is better than the industry average, ensuring the authenticity and traceability of test data.


Heavy-duty durable hydraulic power unit: The piston rod is made of 45# steel with quenched and tempered treatment and chrome-plated surface, the hydraulic cylinder is made of seamless steel pipe, and the hydraulic pipeline is pickled and decontaminated as a whole, with low failure rate and long service life under high-strength continuous working conditions.


Modular scalable electrical control system: The centralized button control panel is designed with clear partitions, and electrical components adopt first-line brands with stable performance. It can be upgraded to a touch-screen intelligent data recording system according to customer needs to realize automatic storage of test data.


Comparison with Similar Vertical Test Benches

Performance Index

Our L300 Vertical Axial Pressure Test Bench

Ordinary Single-function Vertical Test Bench

Applicable valve connections

Flange, welded, threaded, 3 types compatible

Only flanged valves supported

Clamping structure

Top thrust + bottom claw dual structure

Single top pressure structure

Leakage observation

End-face open type, visible leakage position

Fully enclosed, unable to locate leakage

Maximum clamping force

50 tons

30-40 tons

Test diameter range

DN50-DN300, wide coverage

Usually DN50-DN200

Overpressure protection

Automatic stop when pressure reaches set value

Manual control, with overpressure risk

Structure integration

Integrated design, no on-site assembly

Split structure, on-site debugging required

Circulating water tank

Built-in with rust prevention function

No configuration, external water source required

 

Detailed Technical Parameters

Specification Item

Parameter Value

Product Model

DN300 Vertical Axial Pressure Hydraulic Valve Test Bench

Applicable Valve Type

Flanged, welded, threaded gate valve, globe valve, check valve, ball valve, strainer

Test Diameter Range

DN50 – DN300

Valve Face-to-Face Length

203 – 648mm

Valve Flange Diameter

Φ195 – 485mm

Valve Flange Thickness

20 – 40mm

Sealing Disc Spacing

170 – 690mm

Column Lateral Spacing

590mm

Thrust Cylinder

Ø150mm × 1 unit

Clamping Cylinder

Ø100mm × 3 units

Maximum Clamping Force

50 tons

Test Medium

Clean water, 4-7bar compressed air / nitrogen

Test Items

1.5×NP hydrostatic shell test, 1.1×NP high-pressure water seal test, 4-7bar low-pressure air seal test

Sealing Method

End-face O-ring sealing

Control Mode

Centralized button control + pressure gauge display

Overall Dimension

2100mm (L) × 1000mm (W) × 2253mm (H)

Rated Voltage

380V

Body Material

Carbon steel integral welding, anti-rust painting

Place of Origin

Zhejiang, China

Customization

OEM / ODM supported

MOQ

1 set

Warranty

24 months

 

Pressure Test Range Reference

Nominal Diameter

Nominal Pressure Range

Test Pressure Range

DN50

PN16 – PN100 Bar

PN16 – PN150 Bar

DN65

PN16 – PN100 Bar

PN16 – PN150 Bar

DN80

PN16 – PN100 Bar

PN16 – PN150 Bar

DN100

PN16 – PN100 Bar

PN16 – PN150 Bar

DN150

PN16 – PN100 Bar

PN16 – PN150 Bar

DN200

PN16 – PN64 Bar

PN16 – PN96 Bar

DN250

PN16 – PN40 Bar

PN16 – PN60 Bar

DN300

PN16 – PN25 Bar

PN16 – PN42 Bar



Order Acceptance & Customization Capability

Standard product capacity: L-series vertical valve test benches have a monthly production capacity of 15-20 sets, and conventional specifications are stocked with semi-finished products to shorten the delivery cycle.


Delivery cycle: Standard models are delivered within 21-30 days; customized models are delivered within 30-35 days according to design complexity.


Customization scope: Support customized adjustment of maximum test pressure, clamping stroke, diameter range, control system upgrade, special valve tooling, etc. The engineering team will issue a targeted technical solution within 24 hours.


Order scale adaptation: Accept small trial orders starting from 1 set, and also undertake bulk procurement for large valve factory production lines and EPC engineering projects.


Certification support: All equipment can provide corresponding certification documents to meet customs clearance and market access requirements of different countries and regions.


After-sales Service Guarantee System

Pre-sales Service

● Professional technical consultants provide one-to-one demand docking, and recommend the most suitable model and configuration according to your valve type, caliber and pressure requirements.

● Provide detailed technical datasheets, equipment layout drawings and quotation schemes for free, and support video factory inspection.


In-sales Service

● Track the production progress throughout the process, and regularly feedback production photos and progress reports.

● Before delivery, the equipment will undergo a full-load aging test, and a video outgoing inspection will be provided to confirm the performance.

● Standard export fumigation-free wooden case packaging, with moisture-proof and shock-proof treatment inside, to ensure the safety of long-distance transportation.


After-sales Service

● 24 months standard warranty from the date of delivery, and free replacement of non-human damaged parts during the warranty period.

● Provide full English operation manuals and step-by-step video tutorials, and the technical team provides online remote guidance for installation and commissioning.

● Lifelong technical support after the warranty expires, and conventional spare parts are supplied for free. Located in the Pumps and Valves Capital of China, spare parts can be delivered quickly via international express.


Frequently Asked Questions

Q1: Are you a trading company or a manufacturer?

A1: We are Wenzhou Yufeng Valve Machinery Manufacturer, a direct factory specializing in the R&D and production of industrial valve test benches including the DN300 Full Vertical Hydraulic Axial Press Valve Test Bench.


Q2: What is your MOQ?

A2: Our MOQ is just 1 set. We highly welcome small trial orders as well as bulk procurement for large B2B projects.


Q3: What quality certifications do your valve test benches have?

A3: Quality is our core advantage. Our DN300 Full Vertical Hydraulic Axial Press Valve Test Bench and other equipment has passed strict API, GB, ISO, and CE certifications, ensuring full compliance with global industrial standards.


Q4: Can your equipment test GOST (Russian standard) valves?

A4: Absolutely. Thanks to our extensive experience in Russia and Central Asia, our machines are fully compatible with GOST standards, as well as standard API, DIN, and GB valves.


Q5: Do you support OEM/ODM customized services?

A5: Yes, we provide tailored solutions. We can customize the maximum test pressure, clamping dimensions, and control systems based on your specific valve types.


Q6: What is the standard lead time for an order?

A6: For standard testing machines, the lead time is typically 21-30 days. Customized valve test benches may take 30-35 days, depending on the design complexity.


Q7: What payment terms do you usually accept?

A7: We usually accept T/T in advance, Visa, WestUnion with a 30% deposit and 70% balance before shipment. L/C at sight is also acceptable for larger corporate orders.


Q8: How do you pack the equipment for international shipping?

A8: We use robust, fumigation-free export standard wooden cases with inner moisture-proof wrapping. This ensures the equipment remains intact during long-distance rail or sea freight to your factory.


Q9: How do we install and operate the valve test bench upon receiving it?

A9: Our machines are delivered nearly fully assembled. We provide detailed operation manuals and step-by-step video tutorials. Our technical team is also available online to guide your operators.


Q10: What is the warranty policy for your products?

A10: We offer 24 months standard warranty starting from the delivery date. Even after the warranty expires, we provide lifelong technical support and supply spare parts freely.


Q11: How to get an accurate quotation quickly?

A11: Please share your specific valve details: valve type, size range (DN), maximum test pressure (PN), and connection ends. Our engineers will send a precise technical proposal within 24 hours.


Q12: Are spare parts easy to obtain after warranty?

A12: Sure! We use standard, internationally recognized hydraulic and electrical components for long service life. Located in "The Pumps and Valves Capital of China", we can deliver spare parts quickly via international express.


Purchase Guide

If you are looking for a cost-effective vertical multi-connection valve test bench, or need to customize special specifications for your valve production line, please send us your specific requirements. Our technical and sales team will reply with a professional solution and competitive factory price within 24 working hours.

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Delivery and LogisticsDelivery and LogisticsDelivery and Logistics



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If you have any enquiry about quotation or cooperation, please feel free to email us at 18358711345@163.com or use the following inquiry form.Our sales representative will contact you within 24 hours. Thank you for your interest in our products.
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