CNC Single Side Flip Hydraulic Jaw Clamping Horizontal Valve Test Bench

1.This CNC automatic horizontal tilting valve test bench adopts PLC CNC control system and 0-90° tilting swing frame, specially designed for heavy large flange ball valves, gate valves and pipeline industrial valves, solving heavy valve loading difficulty and realizing full-automatic bidirectional sealing pressure inspection.

2.Full CNC automatic cycle operation: PLC CNC program completes clamping, pressurization, pressure holding, data recording and pressure relief automatically, unattended long-term batch testing, greatly saving manual operation cost and improving test consistency.

3.0-90° tilting swing frame structure: Adjustable tilting frame simplifies loading and unloading of heavy large bore valves, reduces crane repeated hoisting, improves workshop operation safety and overall testing efficiency.

4.Bidirectional horizontal hydraulic clamping system: Symmetric dual-end hydraulic cylinders provide balanced axial clamping force, realizing bidirectional high-pressure hydrostatic and air tightness test, verifying both upstream and downstream sealing performance per API 598 & GB/T139297 standards.

5.Intelligent data management system: Touch screen CNC control, automatic pressure curve recording, report generation and data storage, traceable test records to meet third-party inspection and international project acceptance requirements.

This CNC Single Side Flip Hydraulic Jaw Clamping Horizontal Valve Test Bench has passed API, GB, ISO, CE certification and supports GOST standard large valve inspection for CIS energy projects. It can be customized for different valve diameters, test pressures and fully automatic workflow programs according to project specifications. If you need intelligent full-automatic large valve pressure testing equipment, please contact us to get the full technical datasheet and formal project quotation within 24 hours.

Product Core Highlights

·  The CNC Single Side Flip Hydraulic Jaw Clamping Horizontal Valve Test Bench features CNC Fully Automatic Cycle Control: Pre-set test parameters to complete the whole test process automatically, unattended batch testing, consistent pressure holding and test results, reduce human error.

·  0-90° Tilting Heavy Valve Loading Frame: Safe and efficient loading of large heavy valves, reduce repeated crane operations and improve on-site safety.

·  Bidirectional Full Sealing Inspection: Dual-side bidirectional hydraulic clamping to test both directions of valve sealing performance, fully comply with global pipeline valve inspection specifications.

·  Traceable Intelligent Test Report System: Automatically record pressure curves, export formal PDF inspection reports, meet third-party certification and EPC project document requirements.

·  Heavy Anti-Vibration Integral Base: Thickened welded chassis, stable high-pressure operation, suitable for 24-hour continuous automatic batch testing in large valve factories.

Core Technical Advantages

·  PLC CNC Full Automatic Cycle Technology: Customizable CNC test programs to achieve one-key automatic clamping, pressurization, timed pressure holding, data recording and pressure relief, realize unmanned continuous production inspection, ensure uniform test conditions and repeatable test data.

·  0-90° Swing Tilting Loading Technology: The CNC Single Side Flip Hydraulic Jaw Clamping Horizontal Valve Test Bench adopts an integrated tilting frame with adjustable rotation angle, greatly simplify loading and unloading of DN300+ large flange valves, shorten valve changeover cycle and reduce safety risks of heavy valve handling.

·  Symmetric Bidirectional Balanced Hydraulic Clamping Technology: Dual horizontal hydraulic cylinders apply balanced axial force to avoid unilateral valve deformation, conduct bidirectional high-pressure tests, verify both sides of the valve seal structure, and meet full API 598 bidirectional inspection rules.

·  Intelligent Data Traceability System: Color touch screen + multi-channel precision pressure sensors, real-time pressure curve display, automatic data storage and report export, complete digital quality archives for full traceability, ideal for formal third-party quality verification.

Comparison with Ordinary Horizontal Valve Test Benches

Detailed Technical Parameters

Order Acceptance & Customization Capability

·  Production Capacity: Dedicated heavy intelligent equipment workshop, standard models 25-30 days lead time, extra-large custom models 35-45 days.

·  EPC Project Adaptation: Supports energy pipeline EPC bidding projects, can match overall construction schedules and provide full inspection documentation.

·  Custom Scope: Nominal diameter, maximum test pressure, automatic CNC workflow, language interface, GOST standard adaptation, heavy-duty valve tooling.

·  Order Modes: Framework long-term orders, overseas engineering bulk orders, regional valve manufacturer repeated orders, small validation trial orders.

·  Compliance Documentation: API, ISO, CE full certification, formal test reports, factory acceptance documents, drawings for overseas project approval and customs clearance.

After-sales Service Guarantee System

Pre-sales Service

Professional valve engineering team to review project standards, develop customized CNC automatic test programs, provide 3D layout drawings and bid technical support.

Full technical specification sheets, PLC parameter manuals and pressure calculation documents for engineering review.

In-sales Service

Regular production progress video updates, full-load automatic cycle pressure test before shipment, formal factory acceptance report provided.

Heavy steel frame reinforced export packaging, moisture-proof and shock-proof processing for long-distance ocean/railway transportation.

After-sales Service

24-month warranty for core PLC control system and hydraulic components, free replacement of non-human damaged parts.

Multilingual CNC operation tutorials, remote PLC programming & debugging guidance, video training for daily automatic operation.

Lifelong technical support, global spare parts supply, standard international hydraulic & electrical components for easy local maintenance.

Frequently Asked Questions (FAQ)

Q1: Are you a trading company or a manufacturer? 

A1: We are Wenzhou Yufeng Valve Machinery Manufacturer, a direct factory specializing in the R&D and production of industrial valve test benches.

Q2: What is your MOQ? 

A2: Our MOQ is just 1 set. We welcome small trial orders and large EPC project bulk orders alike.

Q3: What quality certifications do your valve test benches have? 

A3: Our CNC Single Side Flip Hydraulic Jaw Clamping Horizontal Valve Test Bench has passed API, GB, ISO, and CE certifications to meet global energy pipeline industry standards.

Q4: Can this machine run fully automatic for GOST standard large valves? 

A4: Yes, we can customize CNC automatic programs for the CNC Single Side Flip Hydraulic Jaw Clamping Horizontal Valve Test Bench to fully comply with GOST inspection rules for CIS pipeline projects.

Q5: Can we customize the automatic test workflow? 

A5: Yes, we can edit and pre-program PLC automatic test cycles, pressure holding time, pressure parameters to match your factory inspection rules.

Q6: What is the delivery cycle for customized CNC models? 

A6: Standard CNC models: 25-30 days; oversized heavy customized models: 35-45 days based on complexity.

Q7: What payment terms are available for large projects? 

A7: T/T 30% deposit, balance before shipment; large EPC orders can accept L/C at sight.

Q8: How is the export packaging done? 

A8: Heavy steel frame reinforced wooden export cases with moisture-proof & shock-proof treatment for long overseas transport.

Q9: How to set up the CNC automatic program? 

A9: We provide full video tutorials and remote online PLC programming support to help set up automatic test cycles quickly.

Q10: What is the warranty policy? 

A10: 24 months global warranty, lifelong technical support and spare parts service.

Q11: How to get a formal engineering quotation? 

A11: Please provide valve DN, PN, type, inspection standard and required automatic functions, we will reply within 24 hours.

Q12: Are spare parts easy to source globally? 

A12: We adopt internationally universal hydraulic and electrical components for easy global local maintenance, plus fast courier spare parts support.