DN300-600 Variable Frequency Single Seat Ball Grinding Machine
Yufeng Machinery DN300-600 Variable Frequency Single Seat Ball Grinding Machine is designed for precision grinding and lapping of valve spheres and seats in ball valves.Equipped with two independent grinding stations for simultaneous processing of valve sphere and seat. controlled system with frequency conversion drive for precise speed regulation and stable operation.
Suitable for both floating and fixed ball valve spheres with diameter range DN50 to DN125.Achieves surface roughness up to Ra 0.4 and sealing face contact ratio no less than 80 percent.Widely used in valve manufacturing plants for factory outgoing QC and repair workshops.
Detailed Product Description Brief Points
1. DN300-600 Variable Frequency Single Seat Ball Grinding Machine processes ball valve spheres and matching seats for floating and fixed ball valves.
2. Grinding principle: sphere rotates slowly while seat eccentrically floats and adjusts, achieving uniform material removal and excellent surface finish.
3. Station configuration: two independent grinding stations allow simultaneous grinding of sphere and seat for matched pair processing.
4. Integrated Single Seat Valve Sphere Grinding Machine DN50 to 125 is compatible with various grinding compounds including 200, 400, 600, 800, and 2000 grit to meet different surface finish requirements.
5. Achievable surface quality: from initial surface roughness Ra 6.3 on HRC30 to 50 material, finished surface roughness reaches Ra 0.4 with sealing face contact ratio no less than 80 percent.
6. Control system: integrated with frequency conversion speed regulation, enabling stepless speed adjustment from 0.5 to 24.0 rpm for optimal grinding parameters.
7. Ease of use: lightweight and flexible operation, low labor intensity, one operator can manage multiple machines simultaneously.
8. Core advantage: productivity increases by more than ten times compared to manual grinding, significantly reducing labor costs and production lead time.
Product Features and Applications
Features brief points
Two independent grinding stations enable simultaneous sphere and seat processing for perfect matched pair sealing.
Eccentric floating adjustment mechanism ensures optimal contact between valve seat and sphere surface.
CNC integrated system with frequency conversion drive provides precise speed control from 0.5 to 24.0 rpm.
Heavy duty construction with robust frame ensures stability and long term accuracy.
High efficiency: productivity increased by more than ten times compared to manual grinding.
Versatile application: suitable for both floating ball and fixed ball valves across DN50 to DN125.
Low maintenance: simple structure with reliable components ensures easy maintenance and long service life.
Applications brief points
1.Valve manufacturers for factory outgoing quality inspection.
2.Repair and maintenance workshops for ball valve overhaul.
3.Power plants for valve maintenance.
4.Chemical and petrochemical industries.
5.Mining and metallurgy sectors.
6.MRO workshops for industrial valve repair.
7.Large industrial end users for in house maintenance.
8.Third party testing and repair agencies.
Technical Data Brief Parameter List
Parameter
Specification
Model
YFJX-QT125
Grinding diameter range
DN50 to DN125
Valve types processed
Floating ball and fixed ball valve spheres with seats
Number of stations
2 independent grinding stations
Grinding principle
Sphere rotation with seat eccentric floating adjustment
Sphere spindle speed
0.5 to 17.0 rpm stepless adjustable
Seat spindle speed
0.5 to 24.0 rpm stepless adjustable
Motor power per station
3.0 kW
Total power
6.0 kW
Voltage
380 V three phase, 50 Hz
Achievable surface roughness
Ra 0.4 from initial Ra 6.3
Sealing face contact ratio
No less than 80 percent
Machine dimensions L x W x H
2010 x 2100 x2240 mm
Weight
3000kg
FAQ Brief Points
1 Are you a trading company or manufacturer?
We are Wenzhou Yufeng Valve Machinery Manufacturer, a direct factory specializing in R&D and production of valve grinding and testing equipment.
2 What is your MOQ for this grinding machine?
MOQ is just 1 set, welcome small trial orders and bulk procurement.
3 What quality certifications do you have?
Equipment manufactured under strict quality control, CE and ISO certifications available upon request.
4 What surface quality can this machine achieve?
From initial Ra 6.3 on HRC30 to 50 material, finished surface roughness reaches Ra 0.4 with sealing face contact ratio no less than 80 percent.
5 What is the grinding principle?
Sphere rotates slowly while seat eccentrically floats and adjusts, delivering uniform material removal and superior surface finish.
6 Do you support OEM ODM customized services?
Yes, we customize grinding diameter range, station configuration, speed range, and control systems based on specific requirements.
7 How many operators are needed?
One operator can manage multiple machines simultaneously due to lightweight and flexible operation design.
8 What is the standard lead time?
Standard configuration typically 21 to 30 days, customized models 30 to 35 days.
9 What payment terms do you accept?
Usually T/T with 30 percent deposit and 70 percent balance before shipment, L/C at sight also acceptable.
10 What information should I provide for quotation?
Please share valve type floating or fixed ball, sphere diameter range DN, initial surface condition, required finish, material hardness HRC, and production volume.
Hot Tags: DN300-600 Variable Frequency Single Seat Ball Grinding Machine, Ball Valve Grinding Machine, Ball Grinder Machine
If you have any enquiry about quotation or cooperation, please feel free to email us at 18358711345@163.com or use the following inquiry form.Our sales representative will contact you within 24 hours. Thank you for your interest in our products.
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